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Engineering TipsJanuary 31, 2025

Planning Drone Inspections in an Operating Plant

CPE Staff

Drone inspections can help engineering teams document hard-to-access areas and plan modifications in operating industrial plants. Imagery and LiDAR data can support industrial assessments and retrofit design when the capture is planned around the engineering deliverable.

CPE industrial drone mission planning infographic covering airspace, weather, structures, aircraft, equipment, steam, wildlife and power lines.
Considerations for planning a drone mission around an operating industrial facility.

Industrial drone inspection planning checklist

  • Define the deliverable. Identify the equipment, areas, measurements and level of detail the engineering team needs.
  • Coordinate with plant personnel. Confirm access, operating conditions, work areas and the site requirements for the inspection.
  • Identify flight hazards. Plan around structures, power lines, venting steam, moving equipment, weather and people working nearby.
  • Check equipment and flight requirements. Confirm aircraft and sensor limitations, battery condition and applicable aviation requirements before the flight.
  • Verify the captured data. Check coverage and accuracy, identify obscured surfaces and plan additional measurements where needed.

The value comes from planning the capture around the work. Define the equipment, interfaces and level of detail the engineering team needs before selecting a flight route.

Operating plants introduce their own constraints: structures, power lines, moving equipment, venting steam, weather and people working below. Site coordination, aircraft limitations and the applicable aviation requirements all belong in the flight plan.

Good coverage can reduce return visits and help identify clashes before construction. It still has to be checked for gaps, accuracy and hidden surfaces that need another measurement method.

CPE combines drone and terrestrial reality capture with engineering design so the collected data supports layout, access and installation decisions.

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